Custom Solutions For Track Maintance

JG100SF High-Output Ballast Screening & Cleaning Machine: Global Railway Track Maintenance Solution with Compact Design
The JG100SF砟 Screening and Cleaning Machine, with its integrated dual-function system, has completely revolutionized the maintenance work of railway tracks. It can simultaneously remove debris and screen the砟, and is suitable for high-traffic railway line areas. This compact solution is specifically designed for narrow spaces such as tunnels and urban railway networks - it can reduce the amount of manual labor and lower operational downtime. It is equipped with standard-compliant engines and components, capable of withstanding extreme environmental conditions, and the CE certification ensures its smooth deployment in global projects ranging from Southeast Asia to Europe.
Item No :
JG100SFOrder(MOQ) :
1Payment :
FOBProduct Origin :
ChinaColor :
yellow/ orange/ blueShipping Port :
xiamenLead Time :
15-45 daysWeight :
13500000g
Efficiency,The railway screening machine adopts advanced vibration technology and automatic control system, which can quickly deal with a large number of earth and rock materials and significantly shorten the railway construction and maintenance cycle.Accuracy,Equipped with adjustable screens and smart sensors, the equipment can accurately control the material particle size and output uniform sand and stone aggregates to meet global railway specifications.Reliable,Using high-strength steel and anti-corrosion coatings, the railway screening machine can still operate stably in wet, dusty or changeable terrain, with a mean time between failures of more than 5000 hours.
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Excavator operation parameters |
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Boom length |
3030mm |
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Arm length |
1620mm |
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Max digging reach |
5200mm |
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Max digging depth (Below the tracks) |
2200mm |
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Max digging force |
28KN |
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Maximum diggig height (unlimited positions) |
5000mm |
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Maximum working height (limit adjustable) |
<4350mm |
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Working radius of gyration |
950mm |
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Main parameters of the screening machine operation |
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Conveyor belt drive speed |
1-1.5m/s |
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Conveyor belt swing angle |
0-90° |
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Conveyor belt extension range |
2m-3.5m |
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Frequency of vibration of screening plate |
25-30Hz |
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Maximum width of screening plate |
2800mm |
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Bucket capacity |
≤2.5㎡ |
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Operating distance per hour |
80m |
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Maximum number of cubic meters of ballast screened per hour |
300㎡3 |
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Dimensions |
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(Length"width*height)Transportdimensions |
6000*2800*2800 |
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Axde base |
2600 Crawler/4400(High speed) |
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Track gauge |
1600mm |
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Width of crawler |
400mm |
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Min.ground clearance |
300mm |
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Tech performance and specification |
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Applicable railway gauge |
1435mm Customizable |
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Angle of rotation |
360° |
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Machine weight |
10000kg |
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Engine model |
YUCHAI(Euro IV) |
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Rated power |
55.8KW |
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Rated speed |
2200rpm |
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Hydraulic system working pressure |
22MPa |
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Hydranlic system flow |
150L/min |
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Variable piston pump |
72ml/r |
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Walking speed(High speed/low speed) |
15Km/h/3.5Km/h |
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Grade climbing ability |
70% |
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Volume of bucket |
0.5㎡ |
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Swing overload pressure |
16MPa |
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Full circle swinging time |
6s |
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Fuel quantity |
4L/h |
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Fuel tank capacity |
100L |
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Hydraulic oil tank capacity |
100L |
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Note:Product parameters shall prevail in kind,and the right of interpretation and final explanation belongs to the company. |
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Product Overview
JG100SF Railroad Screen Machine Ballast Cleaning Machine Track Cleaner
JG100SF ballast cleaning screen remolding track maintenance new standards. With advanced automatic screening technology, efficiently remove the impurities in the track bed, completely restore the track drainage performance and structural stability. The modular design is flexible and compatible with the global mainstream gauge, and the intelligent control system greatly reduces the manpower demand. The all-steel fuselage has passed the international safety certification, and can still operate stably in extreme weather environments, significantly extending the line maintenance cycle.


Product Advantages
Efficiency:Through the integrated sieve bucket design, can quickly screen and separate the ballast, gravel and other materials, significantly improve the efficiency of track maintenance or laying, reduce downtime.
Applicable:Suitable for a variety of railway scenarios, such as track foundation handling, material recovery and cleaning operations, easy to handle narrow Spaces and complex terrain, ensuring that the machine is versatile.
Affordable:The automatic screening process reduces manual intervention, reduces labor intensity and maintenance costs, and extends the life of the equipment, bringing long-term economic benefits.
Technical Specifications

Application scenarios


Q&A
Q1: What is the main use of railway screen bucket excavator?
A: It is dedicated to railway ballast screening, material cleaning and track maintenance, can efficiently separate impurities, ensure that the track foundation is stable, suitable for new or maintenance projects.
Q2: How does it adapt to different railway environments?
A: The compact design and flexible steering system allow stable operation beside narrow tracks or in rough terrain, and easy handling of various weather and geographical conditions.
Q3: Is maintenance complex? What daily maintenance is required?
A: The maintenance is simple and convenient. It only needs to check the screening bucket and hydraulic system regularly to clean up the residual material, so as to ensure the long-term reliable operation of the equipment.
Q4: What are its security advantages?
A: Equipped with multiple safety features, such as anti-rolloff supports and operator protection devices, to ensure safe operation in high-pressure railway environments and reduce the risk of accidents.
Q5: Do you provide after-sales support after purchase?
A: Yes, we provide comprehensive technical support and spare parts services, including remote guidance and on-site training, to ensure that you do not worry about using.